Genuine ROTAX Parts

A – Loctite 221
B – Loctite 243
C – Loctite 648
D – Loctite 574
O – Engine Oil

a – 582 UL DCDI mod. 99 rotary valve for configuration with rotary seal;
b – 582 UL DCDI mod. 99 the circlip must be positioned at the inner groove only;
e – Crankcase including rotary valve drive, configuration with rotary seal model 99

A – Loctite 221
C – Loctite 648
I – Lithium-Base Grease

a – From engine S/N 582 UL DCDI mod. 90: 4,015.239, 582 UL DCDI mod. 99: at serial production;
b – For ignition circuit 1;
c – For ignition circuit 2;
d – Up to engine S/N 582 UL DCDI mod. 90: 4,015.238;
e – From engine S/N 582 UL DCDI mod. 90: 4,015.239, 582 UL DCDI mod. 99: at serial production;
f – Sold by the meter (39");
g – Without rewind starter

A – Loctite 221
C – Loctite 648
E – Loctite Anti-Seize
I – Lithium-Base Grease

AR – As required

a – Replace layshift gear 55 T and pinion shaft 21 T only together;
b – Replace layshift gear 57 T and pinion shaft 19 T only together;
c – Replace layshift gear 59 T and pinion shaft 17 T only together;
d – Replace layshift gear 60 T and pinion shaft 15 T only together;
e – Attention: Left handed thread;
f – Coupling-flange Part No. 958 971 and oil-seal Part No. 950 084 has to be used together;
h – Gear set and splitted cone sleeve 847 757 must be used together. Also see SI-2ST-007

A – Loctite 221
D – Loctite 574

A: Loctite 221
L: Molykote PG-54
M: Molykote G-N

AR – As required

a – Starter rope 1700 mm;
d – Starter Rrope 3700 mm;
f – In a roll/sold per meter (39”)

B – Loctite 243
N – BP Energrease LZ

a – Red 76,00 - 76,01mm, Green 76,01 - 76,02 mm;
d – For configuration with and without 2-piece radiator

Q – 732 RTV

AR – As required

a – Use at 582 UL mod. 90;
b – Use at 582 UL mod. 99;
c – Not available as spare part, use 881460

A – Loctite 221
B – Loctite 243
C - Loctite 648

a – From engine S/N 582 UL Mod. 90: 4,015.239. and beginning of serial production 582 UL Mod 99;
c – Tighten to leave 1 mm distance between starter cover and electric starter;
d – 582 UL Mod. 90 until engine S/N 4.015.238 (without hydro damper assembly)

AR – As required

B – Loctite 243
E – Anti-Seize
I – Lithium-Base Grease
O – Engine Oil

a – From engine S/N 582 UL Mod. 90 5,236.549 piston for monohook circlip configuration (see also SI-2ST-001);
b – With 2 rings, standard;
c – With 2 rings, 1st oversize;
d – with 2 rings, 2nd oversize;
e – Standard size;
f – 1st oversize;
g – 2nd oversize; 
h – For use with piston Part No. 888 590 (Also see SI-2ST-001);
i – Use only once

A – Loctite 221
C – Loctite 648
E – Loctite Anti-Seize
H – Loctite 603
I – Lithium-Base Grease
Q – 732 RTV

AR – As required

a – Replace layshift gear 55 T and pinion shaft 21 T only together;
b – Replace layshift gear 57 T and pinion shaft 19 T only together;
c – Replace layshift gear 59 T and pinion shaft 17 T only together;
d – Replace layshift gear 60 T and pinion shaft 15 T only together;
e – Attention: Left handed thread;
f – Coupling-flange Part No. 958 971 and sealing ring Part No. 950 084 has to be used as a set;
h – Gear set and splitted cone sleeve must be used together;
|| – NOTE: Included starter relay;
See also SI-2ST-007

A – Loctite 221
D – Loctite 574

a – From engine serial number 4,795.397

A: Loctite 221
L: Molykote PG-54
M: Molykote G-N

AR – As required

d – Starter Rope 3700 mm;
e – Starter Rope 2200 mm;
f – In a roll/sold per meter (39”);
g – Modified rope fixation, knot instead of key clamp (from S/N 5.742.150)

447 UL – 29.5 kW
503 UL – 34 kW
582 UL

a – Base carburetor for air-cooled engines with bowden cable choke. NOTICE carburetor without calibration. From engine S/N 447 UL: 3,940.675, 503 UL: 4,795.201;
b – Base carburetor for liquid cooled engines with bowden cable choke. NOTICE carburetor without calibration; From engine S/N 582 UL Mod. 90: 4,656.088, 582 UL mod. 99: starting with serial production;
c – Carburetor housing, not available as spare part, use carburetor assy.;
d – Jet-needle, see carburetor calibration sheet;
e – Idle-jet, see carburetor calibration sheet;
f – Needle-jet, see carburetor calibration sheet;
g – Main-jet, see carburetor calibration sheet;
h – Only necessary on high altitude compensation kit (not available anymore)

A – Loctite 221
B – Loctite 243
C – Loctite 648
D – Loctite 574
J – Molykote 44 Medium

c – Up to engine S/N 582 UL Mod. 90 4,172.691 (see also SI-08-1994);
d – From engine S/N 582 UL Mod. 90 4,172.692 (see also SI-08-1994)

A – Loctite 221
I – Lithium-Base Grease

a – For configuration free-air-cooled;
b – In a roll/Sold per meter (39");
c –  For magneto flywheel new version (with closed cage), Torx screw also valid for old version. At disassembly and reassembly of the screw, the thread has to be cleaned of the remaining coating and secure with Loctite 221. As an alternative a new screw can be used.